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FE-2100HAB permanent magnet material automatic measuring device

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The FE-2100HAB type permanent magnet material magnetic performance measuring device can meet the characteristics of general permanent magnet (ferrite, AlNiCo) and rare earth permanent magnet (NdFeB, SmCo) material samples at different temperatures, add test tools, and meet the requirements of different Measure the density of permanent magnetic powder samples, and configure the conversion software from density to standard density to provide a reference for analysis.
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1. Equipment usage and basic composition:
 
  The FE-2100HAB type permanent magnet material magnetic performance measuring device can meet the characteristics of general permanent magnet (ferrite, AlNiCo) and rare earth permanent magnet (NdFeB, SmCo) material samples at different temperatures, add test tools, and meet the requirements of different Measure the density of permanent magnetic powder samples, and configure the conversion software from density to standard density to provide a reference for analysis.
 
※ The equipment satisfies the initial magnetization curve of the test.
 
※ The equipment meets the test demagnetization curve.
 
※ The equipment meets the test recovery curve.
 
※ The equipment meets the test hysteresis loop (generally permanent magnets can be saturated magnetized in electromagnets and can be directly measured, and materials with good orientation and low Hcj, such as Hcj less than 1000kA/m, can also be directly measured).
 
※ The equipment can accurately measure the magnetic characteristic parameters such as remanence Br, coercive force HcB, intrinsic coercive force HcJ, maximum magnetic energy product (BH) max, recoil permeability μrec, etc.
 
Equipment composition:
 
    FE-2100HAB type permanent magnet material magnetic performance measuring device includes: computer, display, printer, measuring instrument host (including power supply, flux meter, heating module, etc.), electromagnet (iron-cobalt-containing normal temperature pole head, high temperature pole head) , Measuring coils (2 normal temperature coils with inner diameter ≥25 mm, 2 high-temperature coils with inner diameter ≥25 mm), magnetic particle measurement accessories, reference samples (nickel column and ferrite), equipment instructions, measurement software and instructions, and other necessary An indispensable auxiliary tool.
 
FE-2100HAB permanent magnet material automatic measuring device applicable standards
 
  The equipment complies with GB/T 3217 and IEC 60404-5 standards.
Parameter
Principle
Software
Reference
Technical index of FE-2100HAB permanent magnet material automatic measuring device
 
  
※ The equipment meets the test initial magnetization curve (need to test the samples that have not been tested).
 
※ The equipment satisfies the test demagnetization curve (the rare earth permanent magnet sample needs to be pre-saturated and magnetized in the solenoid).
 
※ The equipment meets the test recovery curve (the user sets the H value to be less than Hcb according to the demagnetization curve of the material).
 
※ The equipment meets the test hysteresis loop (generally permanent magnets can be saturated magnetized in electromagnets and can be directly measured, and materials with good orientation and low Hcj, such as Hcj less than 1000kA/m, can also be directly measured).
 
  ※ The measurable parameters include: remanence Br, coercivity HcB, intrinsic coercivity HcJ, maximum energy product (BH) max, recoil permeability μrec, knee point Hk (H90) and squareness Hk/Hcj, etc. Characteristic parameters. Refer to the company's traceable flux meter Lakeshore480, Gauss meter BELL 6010 and AlNiCo standard samples tested with Magre C-750 permanent magnetic material hysteresis loop tester.
 
※ Measurable bulk material thickness: normal temperature coils can provide coils with a thickness of 1mm, and have already provided a thickness of 1.8mm for many companies (such as Ningbo Yunsheng, Fujian Changting Rare Earth, Chengdu Chenhang, Hangzhou Haisheng Technology, etc.) The H&J test coil is used for the measurement of thin devices. It can process thin coils with a thickness of 1mm at room temperature and temperature-resistant coils with a thickness of 2.5mm.
 
Note: For users with 1.8mm thin coils, the deviation of the thin coil test samples:
 
  1. Using thin coils to test samples requires uniform orientation of the samples;
 
  2. Corresponding to the rare earth permanent magnet samples with larger coercivity. As the thickness of the sample decreases, the Hcj will be larger. It can be extrapolated by testing samples of different thicknesses. This aspect has been done for more than a year. Research and publication of related papers require attention.
 
  3. The powder sample test tool can be configured to measure the sample that is simply pressed with the binder. The measured data can be converted through the actual density and the density of the standard sample, providing a relevant reference for the magnetic properties of the standard sample. At present, the test powder in the products provided to users is bonding NdFeB magnetic powder, and the user unit: Zhejiang Institute of Metrology.
 
Precautions:
 
  Because the powder material is not oriented, the required maximum magnetic field strength Hmax is higher.
 
  Refer to the company's traceable flux meter Lakeshore480, Gauss meter BELL 6010 and AlNiCo standard samples tested with Magre C-750 permanent magnetic material hysteresis loop tester.
 
※ Accuracy of test parameters
Br: ±1%; HcB, HcJ: ±1.0%; (BH)max: ±2%
Test repeatability: Br: 0.3%; HcB, HcJ: 0.3%; (BH)max: 0.5%
 
※ Program-controlled excitation power supply:
 
  Bipolar output power supply; output power: 2KVA; output voltage: ±100V; output current: ±20A; power control Hmax repeatability: better than 0.3%.
 
※ Fluxmeter:
 
  1. Test range: 2.5mWb, 5mWb, 10mWb, 20mWb four gears, according to the input sample material and size, as well as the parameters of the test coil, automatically switch to the appropriate range.
 
  2. Minimum resolution: 1uWb;
 
  3. Zero drift: ≤1uWb;
 
  4. Accuracy: better than 0.5%;
 
  5. JH coil + flux meter can be used to measure magnetic polarization intensity J, and H coil + flux meter can be used to measure magnetic field intensity H.
 
  6. The Hall probe can also be used to test the magnetic polarization intensity of H, B or J coils. The Hall probe has been strictly corrected, and its linearity is better than 0.3% (-2.5T~2.5T), which is convenient for users when there is no suitable test coil condition. Need for the next test;
 
  7. The software is equipped with a standard magnetic field generation function. The user can use this function to complete the verification of the Gauss meter; the verification of the effective area of ​​the B coil and the area of ​​the residual turns of the J coil.
 
※ Measuring coil:
 
  1. 1.8mm thin coil users:
 
  2. The deviation description of the test sample using thin coils:
 
    2-1. Using thin coils to test samples requires uniform orientation of the samples;
 
    2-2. Corresponding to rare earth permanent magnet samples with larger coercivity. As the thickness of the sample decreases, the Hcj will be larger. It can be extrapolated by testing samples of different thicknesses. This aspect has been done for as long as one year. Many researches and related papers need to be paid attention to.
 
    The relevant certificates of the Nationally Accredited Laboratories of China Institute of Metrology and Zhejiang Institute of Metrology (Zhejiang Fangzheng Calibration Co., Ltd.) can be provided. The material is permanent ferrite or AlNiCo samples with stable temperature characteristics. We use more calibration certificates provided by Zhejiang Fangzheng Calibration Co., Ltd., which are closer to the recognition of European users, and complete a series of scientific research at the same time.
 
    The pure nickel sample is used to verify or calibrate the flux meter, but it has been cancelled as a passable standard sample due to the current NIST. Contact with the Chinese Academy of Metrology. At present, they do not have a pure nickel sample, so I will explain here.
 
※ Room temperature measurement parameters
 
  The iron-cobalt alloy pole tip electromagnet with a 60mm shrinkage pole face at room temperature satisfies:
 
  1. With a gap of 5mm, the magnetic field strength is greater than 2.8T;
 
  2. With a gap of 10mm, the magnetic field strength is greater than 2.5T;
 
  3. There is a temperature probe to measure the temperature of the pole or sample, and it is automatically recorded in the measurement software.
 
  The iron-cobalt alloy pole electromagnet with a 100mm shrinkage pole face at room temperature is used to provide sufficient uniformity for the measurement of larger samples. The magnetic field meets the following requirements:
 
  1. With a gap of 5mm, the magnetic field strength is greater than 1.8T;
 
  2. With a gap of 10mm, the magnetic field strength is greater than 2.0T;
 
  3. There is a temperature probe to measure the temperature of the pole or sample, and it is automatically recorded in the measurement software.
 
  ※ High temperature measurement parameters
 
  Shrink the iron-cobalt alloy pole head with a pole face of 80mm under high temperature conditions:
 
  1. The highest temperature: 220℃;
 
  2. With a gap of 5mm, the magnetic field strength is greater than 2.1T;
 
  3. The sample is clamped and the sample is heated by the upper and lower poles;
 
  4. There is a temperature probe to measure the temperature of the pole or sample, and it is automatically recorded in the measurement software.
 
  The computer sends an excitation current signal to the FE-2100H excitation power supply through the data acquisition card, and at the same time controls the measurement process. The commonly used excitation signal is a full-period waveform similar to a triangular wave. Under the action of the excitation current, the electromagnet produces a changing magnetization field. At the same time, the FE-210H Gauss meter sends the magnetic field strength signal, and the FE-210B flux meter sends the magnetic flux signal to the dual-channel A/D conversion of the data acquisition card. In the device, the A/D converter converts the dual-channel voltage signal from analog to digital and sends it to the computer. After the computer obtains the whole cycle measurement signal, it uses software technology to perform various calculations and processing, and finally gives the measurement results and various graphics. The whole test process is about 60-120 seconds.
※ testing software:
 
1. It can complete the test of cylindrical, circular, square, parallel cross-section and powder type permanent magnet samples;
 
2. It has the basic module for directly inputting the information of the tested material (ferrite, AlNiCo, NdFeB and SmCo), and can refer to the software database to refresh the magnetic performance parameter data under different temperature conditions, which is convenient for comparison and reference.
 
3. The user can name the samples of other materials by himself, or modify the relevant remanence and coercivity temperature coefficient, and create a refresh file.
 
4. The demagnetization curve has a comparison function, and no more than four curves can be superimposed on an interface or a report (and the complete test data is listed);
 
5. The curve fitting function is not clear about the specific requirements, and the company's software has strong responsiveness and can be negotiated.
 
6. The extension of the incomplete curve: it can be added to the samples with high intrinsic coercivity, which can not meet the measurement of Hcj, and can be referenced through the extension data. However, according to our current research on related topics, the rationality of the epitaxial curve has been greatly compromised. Because the electromagnet method is used to measure high intrinsic permanent magnet materials, there are collapsed shoulders of the demagnetization curve and upward warping near the coercive force (the coercive force test is large) ) At present, there is no equipment manufacturing company to solve the problem.
 
7. The correction of irregular curve is not clear about the specific requirements. The correction of saturation effect can be completed by adding related costs. At present, we do not provide users with relevant functions.
 
8. The measurement points can be output through word, excel or txt files;
 
9. It has functions such as remote assistance and fault prompt.
 
10. With standard magnetic field output function, range: 0.1T~1.5T, accuracy is better than 0.5%, which is convenient for users to use for Gauss meter verification, test coil verification and calibration of self-processed test coil.
 Sample size (cylinder as an example)

electromagnet-pole (pole Surface diameter), maximum field (5mm gap)

  φ3~80mm, H3~50mm   Pure iron DCT-140 (110), maximum field 2.4T
  General permanent magnetφ3~60mm, H3~50mm

  Rare earth permanent magnetφ 5~20mm, H5~15mm

  Pure iron DCT-140 (90), the maximum field is 2.5T

  Iron Cobalt DCT-140B (60), the maximum field is 2.7T

  General permanent magnetφ3~120mm, H3~50mm

  Rare earth permanent magnetφ 5~25mm, H5~15mm

  Pure iron DCT-200 (150), the maximum field is 3.0T

  Iron Cobalt DCT-200B (60), the maximum field is 3.2T

  General permanent magnetφ3~120mm, H3~50mm

  Rare earth permanent magnetφ 5~30mm, H5~15mm

   Iron Cobalt DCT -250B (80), the maximum field is 3.2T

  General permanent magnetφ3~120mm, H3~50mm

  Rare earth permanent magnetφ 5~35mm, H5~15mm

  Iron Cobalt DCT-300B (100), the maximum field is 3.2T

   The above selection is for reference only. The selection of specific equipment models and functions needs to be based on the type, brand and size of the tested sample. For details, please contact the company's technical staff for selection.

keywords
Permanent magnet material measurement
permanent magnet measurement
demagnetization curve
remanence
Coercivity
On a
Geomagnetic compensation and magnetic field simulation system
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